Composites. Ceramic Matrix Composites are specialty blends of a ceramic fiber into a solid base of a different ceramic. The purpose is to capitalize on the best properties of both materials so the CMC can outperform either. CMC's are generally custom formulated and produced to specific application needs. Achieving precision features is ...

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

P roblem: A manufacturer of medical endoscopes needed metalized sapphire windows with extremely smooth optically polished faces to allow for hermetic sealing into a Nickel 200 tube that was brazed to the sapphire. Solution: INSACO recommended a unique manufacturing process at INSACO which would improve the overall quality of the …

A luminum oxide ceramic is the most readily available technical ceramic in terms of physical size and also pure aluminum oxide content. Aluminum oxide, commonly known as Alumina, should be the first ceramic to investigate when a designer is considering ceramics as a replacement for current metal applications or where environment precludes ...

Sapphire is the single crystal form of Aluminum Oxide. Pure Sapphire is inherently clear as glass and once machined and polished is therefore a great choice where transparency is needed in high temperature and wear environments. Sapphire is an anisotropic, rhombohedral crystal form of Aluminum Oxide. Anisotropic single crystal materials exhibit ...

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

INSACO measures surface roughness using contact and non-contact profilometry. A contact profilometer is a precision instrument that uses a diamond stylus to measure the microscopic irregularities of a surface. A non-contact white light profilometer is an instrument used to measure surface profiles, or the shape of a surface in three dimensions.

Cubic Zirconia. T his single crystal optically clear form of ZrO 2 has a relatively low fracture toughness and strength, but very high thermal shock resistance. Zirconia is best known among ceramics as being both hard and fracture-tough at room temperature. Additionally, its fine (sub-micron) grain size enables excellent surface finishes and ...

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

Quality Control & Metrology. I NSACO has world-class metrology equipment to assure the part is "in spec" every time. Our QC equipment includes: contact and non-contact profilometers, CMM's that precisely document dimensions and profiles of complex parts, interferometers to measure flatness and non-contact visual measuring systems, to name ...

Jackson Evans is the newest member of the INSACO Sales Team, having been a Sales Engineer since July 2021. Jackson works directly with customers, utilizing his knowledge of ceramic materials and INSACO's machining capabilities to ensure that parts requested will meet customers' expectations to the fullest. He is responsible for market ...

Insaco will be exhibiting or attending the following shows: Design2Part – Uncasville, CT. Mohegan Sun Exposition Center - Uncasville, CT. Wed 04/24/2024 to Thu 04/25/2024. Region's Largest Design & Contract Manufacturing Trade Show April 24 & 25, 2024 Register here. Read More. CS Mantech – Tuscon, AZ.

The Forms and Phases of Zirconia Engineering Ceramics that Lead to High Strength and Toughness. Download PDF Copy. View Supplier Profile. Request Quote. Sponsored by INSACO Inc. - Machining of Hard …

INSACO Brochure. INSACO Sales Team. Our History. Standard Quotation Terms and Provisions. News & Events. T he real key to meeting our customers' needs rests with INSACO's working knowledge of both hard materials and the machines required to make precise parts from these materials. It's this unique combination of people and machines …

INSACO Sales Team; INSACO Brochure; Standard Quotation Terms and Provisions; Robotics / Automation; Quality Control & Metrology; Employment Opportunities; Trade Shows; Materials Materials. Sapphire; Aluminas Aluminas. Alumina 94%; Alumina 99.5%; Alumina 99.9%; Zirconia Toughened Alumina (ZTA) Carbides Carbides. Boron Carbide; …

INSACO In 1947, Joseph W. Haines purchased a part-interest in Industrial Sapphire Specialties, a company located in Flushing, NY, making sapphire phonograph needles for 78 rpm records. A year later, he bought the entire company and moved it to a factory on Juniper Street in Quakertown, Pennsylvania. That same year his younger brother, Robert …

Ceramic Matrix Composites. C eramic Matrix Composites (CMC's) comprise a ceramic matrix reinforced by a refractory fiber such as silicon carbide, alumina or carbon. More readily available CMC's today include alumina or zirconia as the base with silicon carbide fibers that can be designed as either short whiskers, or longer filaments.

Insaco's typical applications and a history of case studies to help with your next design 1365 Canary Rd. Quakertown, PA 18951 215.536.3500

Corporate Videos. Please watch our company video (below left) highlighting some of our capabilities and services. Also, check out our video answering common questions we receive (below right). To see additional videos, please visit the INSACO YouTube Channel. Feel free to navigate to other pages within our site to see more information on all of ...

1365 Canary Rd. Quakertown, PA 18951. 215.536.3500. sales@insaco. Specializes in zirconia replacements for high-stress technical applications, enhancing durability and …

Available in several grades, Aluminas are the most common technical ceramic with excellent hardness and high temperature properties and most readily available due to productive capacity for both standard tubes, rods and plates and also large sizes. Alumina is produced by firing a tightly packed powder form of Al2O3 which includes some binder ...

Ceramic materials are an excellent choice for in-body use because of their chemical inertness and high wear capability.The materials' tribological properties, the ability to act as bearing parts without lubrication, are also advantageous for in-body applications.

Glass Ceramics. These specialty materials have been formulated by producers to achieve stability of thermal expansion as well as featuring best properties of constituent materials. Some are more transparent like glass, some more opaque like alumina ceramic. All process well by diamond grinding, but where softer than technical ceramics, single ...

Data shown is blended from multiple sources and therefore illustrates the marketplace. The relative rankings are approximate and are based on representative values if the particular material has a range of values for a given property. Please Note: This Designer's guide is compiled of materials currently machined by INSACO and a few others ...

Glasses are non-crystalline, amorphous solids that are usually transparent. They can be roughly formed via thermal methods. All material and optical properties are affected by a variety of alloying materials so many specific types of glass have been created for specific advantages. All glasses feature low thermal conductivity with generally low ...

Sapphire is an anisotropic, rhombohedral crystal form of Aluminum Oxide. Anisotropic single crystal materials exhibit some properties such as thermal expansion and hardness which vary significantly by orientation. For most applications this is unimportant, however it should be considered. Since 1947, INSACO has had experience with this material and …

Zirconia Replacement Example; Designer's Guide; Demonstrations; FAQ; Contact Us; Request For Quote; s; y; L; About Us. Our History; Corporate Videos; INSACO Sales Team; INSACO Brochure; ... Quadrupole collars used for the manufacture of mass spectrometers have been made at INSACO for many years. We have the ability to produce high …

Carbide technical ceramics are compounds including Carbon without Oxygen. They are extremely hard, and offer outstanding high temperature strength in non-oxidizing atmospheres. Carbides do exhibit among the highest thermal conductivity and also with lower electrical resistivity. Boron Carbide is a synthetic material that ranks in hardness ...

Problem: A customer pioneering in the life sciences industry contacted INSACO for a quote on Aluminum Nitride machining for their developmental part requiring excellent hardness and good thermal conductivity.However, they weren't sure the Aluminum Nitride was the most efficient choice. Solution: Research by INSACO sales engineers led to a better …