The right jaw design can make a big difference for your jaw crusher. Our customers have proven that the right jaw plate design can make a dramatic difference, depending on the application. We have many case histories in which wear life increases of 50% are common, and some in which wear life increased up to 300%.

The shaft is carried in removable, water-cooled, babbitted bearings designed to permit quick removal or replacement without having to strip the crusher. Here's a typical toggle plate for jaw crushers. It is constructed in three pieces—with the center section of iron, two ends of bronze, designed for quick bolting to the center section.

Wear parts include: Jaw Plates. Cheek Plates. Wedges. Toggles. Toggle Seats. Unicast proprietary alloys and innovative designs result in long wear life compared to other OEM replacements. Unicast jaw crusher wear …

The jaw crusher toggle plate is designed to break when uncrushable material enters the crushing chamber, thus protecting the machine from damage. Meanwhile, the toggle …

Our jaw crushers are of the single-toggle type and feature a deep, symmetrical crushing chamber, a large feed opening for its size, and an ideal nip angle ... ***** Jaw shim plate is installed instead of the wear plate. 2 JAW CRUSHER SERIES CSS (MM) CJ211 60 110-160 70 120-180 80 135-205 90 150-230 100 160-250 125 195-310 150 230-370 ...

On single toggle jaw crushers, the fixed jaw die may wear at a faster rate. The table on the right shows the indicative lifetime of the wear components. When to change jaw dies Jaw dies need to be changed before they are worn through, in order ... supplies jaw plate lifting tool with the crusher. The jaw plate lifting tool has a

Rose and English [9] determined the capacity of a jaw crusher by considering the time taken and the distance travelled by the particles between the two plates after being subjected to repeat crushing forces between the jaws. Therefore, dry particles wedged between level A and level B (Figure 4.4) would leave the crusher at the next reverse …

The moving jaw rotates around the eccentric axis as well as swings around the same center (Fig. 2).By removing the moving jaw suspension shaft and the front toggle plate of simple pendulum jaw crusher, and suspending the moving jaw on eccentric shaft to combine the connecting rod and the moving jaw into whole, a compound pendulum …

On single toggle jaw crushers, the fixed jaw die may wear at a faster rate. The table on the right shows the indicative lifetime of the wear components. When to change jaw dies …

A toggle plate basically operates like a fuse. If any material enters a jaw crusher that cannot be crushed, whether due to its size or composition, the toggle plate is meant to break, relaxing the moving jaw …

Single-toggle jaw crushers are characterized by the swing jaw being suspended directly on the eccentric drive shaft and the lower part of the swing jaw being braced against the crusher frame by means of a toggle plate. The kinematics of this type of toggle system result in a higher capacity than that achieved

Toggle Plate is a simple & low-cost but very important part of jaw crusher. It is usually made of cast iron, and it is used to hold the lower part of the jaw in position, it also serves as a safety mechanism for the entire jaw. If something that the jaw crusher cannot crush gets into the crushing chamber accidentally and it cannot pass through ...

Not only that, but when the toggle plate breaks, the Jaw Crusher is out of operation until a new toggle plate can be installed. Hydraulic Jaw Crushers offer automatic tramp metal relief in the event an uncrushable material enters the chamber. In this case, the crusher will sense the uncrushable and automatically increase the closed-side setting ...

Name: Jaw crusher plates. Jaw plate has two types: fixed one and movable one. These two parts are the part that has the most contact with the stones and they are the easliest to be worn. Other parts like Toggle plate, Toggle seat, Adjustment seat, Cheek plate, Pressing bar, Spring and Tension rod also need to be replaced frequently. F&Q. 1.

The design of the toggle plate can vary depending on the specific application and the size of the jaw crusher. Some toggle plates have a smooth surface, while others have teeth or ridges to enhance their crushing performance. The size and shape of the toggle plate also play a role in determining the capacity of the jaw crusher.

Structural and Design Variations. The structural and design differences between single and double toggle jaw crushers are noticeable. A single toggle crusher has a simpler, more compact design with fewer mechanical parts, whereas a double toggle crusher has a more complex structure with two toggle plates, a pitman, and two swinging jaws.

The front end frame and swing jaw holder are protected from wear and damage at the inlet and discharge ends, due to the overlapping design of the jaw dies. Replaceable backing plates protect the jaw die seating areas on the front end frame and swing jaw holder. At the top of the jaw-holder, a guard protects the bearing housing.

A primary jaw crusher is a machine designed to reduce large rocks into smaller rocks, gravel, or rock dust. It is used in many industries, including mining, construction, and demolition, to crush …

A jaw crusher is an indispensable tool in the mining and construction industries, known for its power to fragment hard materials such as rock and minerals. Comprising type of jaw crusher—the robust Single-toggle and the efficient Double-toggle—these hefty machines operate on the principle of compressing materials …

Jaw plates are the parts of the jaw crusher that direct contact with the material being crushed. They are rectangular in shape and are designed to fit around the crushing chamber of the jaw crusher. Jaw plates come in pairs and are positioned opposite each other, with one jaw plate being fixed and the other being movable.

The space at the bottom of the V-aligned jaw plates is the output gap that dictates the size of the crushed product from the jaw crusher. The rock remains in the jaws until it is small enough to ...

Double-toggle jaw crushers. In a double-toggle jaw crusher, the moving crusher jaw is driven by the eccentric shaft that moves the front and rear toggles up and down. Each shaft revolution causes the moving crusher jaw to close at the downstroke and open up during the upstroke. The toggle is kept in place by spring-loaded tension rod.

4.Open the crusher to the appropriate width, as determined by the desired gap between the two jaw plates. 5.Insert a feeler gauge between the two plates at the point where the crusher is the narrowest, and adjust the crusher to the desired width. 6.Tighten the tension rods to lock the jaw plates in place. 7.Reattach the feed hopper …

The main function of the toggle plate is to transmit the crushing force and absorb the reaction force generated during the crushing process. When the movable jaw moves down, the toggle plate compresses, and when the movable jaw moves up, the toggle plate expands. This … See more

Jaw crusher plate – over 6,550,232 … jaw plate, check plate, toggle plate are the spare parts of jaw crusher main material is high manganese steel.We can manufacture different plate ….

Jaw Crusher Parts. Although the jaws do the work, the real heart of the jaw crusher and its components are the toggle plates, the …

The changing of the size of the toggle plate according to the preference can be done in two specific ways and it will eventually adjust the outlet as well. The first method is by changing the gaskets which are located between the supporting base of the toggle plate and the frame of the body, and the other method is simply by adjusting the two ...

For double toggle jaw crusher plate, the degree of its vertical swing is greater than that of horizontal swing. The greater the vertical swing, the longer the ore slides here, so the wear of jaw plate especially the part near the discharge port is more serious. New jaw plates running in the second-hand jaw crusher

The movable jaw is anchored in place by the toggle plate, a crucial piece that not only supports the jaw but also offers the safety of breaking under extreme loads, …

Double toggle jaw crushers feature a hinge at the top of the swing jaw. This design uses two toggles or levers to create movement. The eccentric shaft is positioned behind the swing jaw, and the toggle plates connect the lower part of the swing jaw to the drive mechanism. As the eccentric shaft rotates, it drives the toggle plates to move ...