how is sulfuric acid a by product of copper mining

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Kamoa-Kakula copper complex in DRC to install MECS sulphuric acid …

The MECS technology has more than 1,000 sulphuric acid plant licenses and projects. David Mitchell, Kamoa-Kakula's Senior Project Manager for the smelter project, said: "At Kamoa-Kakula we aim to set a new industry standard by being the greenest major copper mine in the world.

Sulphur Products

Sulphuric acid (H2SO4, 93-98 %) is the most widely used chemical in the world. It is a viscous, colourless, clear liquid that reacts violently with even insignificant quantities of water in a strongly exothermic reaction. Sulphuric acid is a by-product of the smelting process. Boliden is one of the major producers of sulphuric acid in the

Sustainability assessment of the recovery and utilisation of acid …

The recent growth in uranium, nickel laterites and copper–cobalt oxide industries has also played a major role in the demand for sulphuric acid used for leaching. Therefore, alternative methods for meeting the chemical demand, apart from sulphur and pyrite burning in a smelter, are being considered.

Copper and By-Product Sulfuric Acid Production …

sulfuric acid. A new 45,000 ton per year electrolytic copper refinery is presently being commissioned. The refinery incorporates the latest developments in cathode melting …

DIVISIONS

• Sulfuric acid • Gold • Selenium . SOUTHERN COPPER ... MEXICO) The expanded operations makes this copper mine the 3rd largest in the world. VISIT • Americas Mining Corporation (AMC) • Southern Copper Corporation (SCC) • ASARCO ... • Industrial products • Chemicals and fertilizers. FLEET • More than 2.9 million horsepower

Sustainable applications utilizing sulfur, a by-product …

The largest single use of sulfuric acid is for the production of phosphoric acid, a precursor to phosphate fertilizers and non-fertilizer phosphates. All traded sulfuric acid comes practically from metals smelters (Europe is the biggest exporter), which produce sulfuric acid as a by-product which must be sent to market.

The Extraction of Copper

The copper(II) ions are removed again from the organic solvent by reaction with fresh sulfuric acid, producing a much more concentrated copper(II) sulfate solution than before. Electrolysis of the new solution. Copper(II) ions are deposited as copper on the cathode (for the electrode equation, see under the purification of copper below).

Chemicals Used in Mining

Toxic chemicals used in mining include: cyanide, sulfuric acid, and solvents for separating minerals from ore. nitric acid. ammonium nitrate and fuel oil ("ANFO") used in blasting tunnels. heavy metals such as mercury, uranium, and lead. gasoline, diesel fuel, and exhaust fumes from vehicles and equipment. acetylene for welding and soldering.

Sulfur and Sulfuric Acid | SpringerLink

Sulfuric acid acts as a catalyst in synthetic rubber and plastics manufacture. Copper ore leaching is carried out by distributing the acid over leach piles of the ore and …

An acid squeeze is the latest obstacle facing giant …

Credit: Wikimedia Commons. Add sulfuric acid to the list of challenges facing copper miners as the world clamors for more of the wiring metal. The compound, used to extract copper from ore,...

Recovery of Copper by Solution Mining Methods …

During the oxidation process, iron contained within these minerals is transformed into red, reddish brown, orange and yellow-colored iron oxides, while sulfur is combined with …

Sulphuric Acid

The site also produces by-products of sulphuric acid, Auby Leach Product, copper and indium. Nystar will continue to run its three European operations in France, Belgium and the Netherlands, though with a production reduction of up to 50% due to high power prices. ... Kakula is projected to be the world's highest-grade major copper mine, …

Kamoa Copper Project, Katanga

The on-site smelter is estimated to annually produce 300,000t of blister copper, along with 1,600t of sulphuric acid a day as a by-product. The sulphuric acid is proposed to be sold to copper-oxide mining …

Copper and by-Product Sulfuric Acid Production by Palabora Mining …

The Palabora Mining Company smelter—acid plant operations are still relatively new. Original start-up problems are now largely solved, but longer range efficiency, recovery and cost problems are only being thoroughly defined now. Major and costly alterations are now underway at the acid plant to reduce mist carry-over, lower acid temperatures, repair …

A Review of Nickel, Copper, and Cobalt Recovery by …

Copper and cobalt can be found on nickel laterite ores, and cobalt can be found also on copper ores, and many contaminants such as iron, aluminum, and magnesium are associated with these ores. In hydrometallurgical process, a purification step is necessary after leaching due to the presence of these impurities. Chelating resins …

LixTRA™ – Novel Copper Leach Technology

of mine (ROM), where the ore is moved directly from mining to lixiviation. In the copper industry, irrigation takes place whereby a lixiviant (dilute sulfuric acid) is sprayed over the ore and dissolves the available copper. The resultant Pregnant Leach Solution (PLS) containing the dissolved copper, is collected from the bottom of

Copper Leaching Practices

The development of contact sulfuric acid plants coupled with a constant supply of high-grade sulfur has simplified the manufacture of sulfuric acid. A typical example of a contact sulfuric acid plant is the Bagdad Copper Corp. facility, Bagdad, Ariz. (fig. 9), located adjacent to the company's precipitation plant.

Innovations: How Hydrometallurgy and the SX/EW Process Made

The SX/EW Process. The SX/EW Process is a hydrometallurgical process since it operates at ambient temperatures and the copper is in either an aqueous environment or an organic environment during its processing until it is reduced to the metal. Because of its dependence on sulfuric acid, the SX/EW Process is at present not a substitute for, but ...

Case study flowsheets: copper–gold concentrate treatment

Introduction. The conventional treatment of copper–gold concentrates involves smelting, converting and electro-refining to produce a copper-cathode product. Sulfur in the copper concentrates is oxidized to sulfur dioxide during smelting and converting and is normally used to make by-product sulfuric acid. Iron in the copper …

Copper

Molybdenum is a common by-product of copper mining. It is a primary raw material used in a variety of applications in the metal manufacturing industry. Sulfuric acid. Sulfuric acid is a useful by-product obtained …

Copper Mining Operation Optimizes Sulfuric …

The owner of a copper mine in Antofagasta City, Chile wanted to replace its legacy centrifugal pumps used for injecting sulfuric acid into agglomeration tanks – where crushed copper is heaped into uniform …

Kamoa-Kakula Copper Project

The smelter also will produce sulphuric acid as a by-product, creating a new revenue stream for Kamoa Copper. According to Ivanhoe, there is a strong demand and market for sulphuric acid in the DRC to recover copper from oxide ores. Kamoa-Kakula currently is producing an extremely high-grade, clean copper concentrate containing approximately …

Sulphur Products

Sulphuric acid (H2SO4, 93-98 %) is the most widely used chemical in the world. It is a viscous, colourless, clear liquid that reacts violently with even insignificant quantities of …

Membrane distillation and dispersive solvent extraction in a …

An overview of the studies presented by Ryu et al. [12] and Silva et al. [13] points out different by-products that could be possibly recovered from mining wastewater. Among them, sulfuric acid (H 2 SO 4) and copper stands out given their spread use in different manufacturing sectors, high added value, and risk of shortage in a near future [14].

Palabora Mining

The sulphuric acid is sold to a nearby fertiliser manufacturer. 2002: Hugo : Pictures General: ... It is South Africa's only producer of refined copper. The mining of the company's copper ore-body commenced in 1956. During the 1960s, 1970s and 1980s, the company's open-pit copper mine and associated processing plants produced over 2, 7 ...

New method reduces mercury content in sulfuric acid by

Sulfuric acid is produced either from sulfur from the oil industry or as a by-product of smelters in the mining industry. In the latter case, mercury, which is naturally present in the ore, can ...

Copper Smelting and Refining Process | Pan Pacific Copper

After electrostatic precipitators remove dust particles in the gases, the gas is transferred to the sulfuric acid plant. At the sulfuric acid plant, the catalytic reaction of vanadium oxides causes SO 2 to oxidize into SO 3, which is absorbed in water to yield concentrated sulfuric acid. The manufactured concentrated sulfuric acid and oleum is ...

Indonesia's Copper Transition | CRU

The CRU Copper team sets the standard for providing in-depth market analysis and forecasts, price assessments and cost analysis for the global copper industry. Indonesia's importance to the global copper market is set to evolve over the medium term, with the government's ban on the export of copper concentrates set to take effect from …

R101 Review of the Sulphur Industry in the RSA

sulphur and other products (i.e. petrol, diesel, liquefied petroleum gas, jet fuel, illuminating paraffin, bitumen and fuel oil) are recovered. Sulphuric acid is also produced as an involuntary by-product by Palabora Mining Company, Anglo Platinum Group and Zincor (mothballed in 2011), a division of Exxaro Base Metals. The sulphuric acid

Sulfuric Acid

The Palabora Mining Company smelter—acid plant operations are still relatively new. Original start-up problems are now largely solved, but longer range …

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